The Benefits of Cable Harnessing

cable harnessingComplex machinery requires complex cabling. When not efficiently organised, cabling can take up more space than is required, as well as becoming untidy and jumbled. The use of extensive cabling is unavoidable within the components of complex machinery, but it can be managed effectively.

Cable harnessing not only increases space, it gives added protection to your cables against harsh elements and temperatures. It’s cost effective, and is often tailor made to your cabling requirements.

A cable harness will bind your existing cables into one larger and more efficient cable. You may have heard it being referred to as cable loom, wire assembly or wire loom – it’s all the same product.

Cables which have been harnessed are easier to manage, saving time when setting up machinery and taking it apart, which is especially important whilst performing regular safety checks on your machinery.

The tough outer sheath on cable harnessing adds protection to fragile cables which may otherwise be affected by moisture, vibrations from machinery and general abrasions.

In certain industries and their machinery, frequent exposure to chemicals, liquids and general wear and tear is unavoidable. Despite the majority of cabling being designed to withstand such conditions, an added safeguard of a cable harness should certainly be considered.

A good example of this is machinery within the food and beverage industry. Machinery within this industry requires regular deep cleaning with strong cleaning chemicals in order to maintain the strict health and safety standards which are currently in place.

When cables in machinery used for food and beverages are harnessed effectively, this reduces the potential risk of damage to cabling from harsh cleaning chemicals and liquids.

Lapp offer bespoke cable harnessing services for all cabling needs, to a range of industries. Whether you are within beverage, mechanical engineering or aerospace industries, Lapp’s custom and high quality cable harnessing will protect your cabling from harsh elements and general day-to-day wear.


How Control Cables Support Industries

rubber cableWhen think of a control cable as an isolated piece of equipment, you may not immediately be able to recognise their impact within an industry setting.  However, if you consider how they support the most advanced machinery of our time, you’ll quickly come to realise just how important control cables are.

Control cables are used to ‘control’ our electronics through delivering power and data from one module or component to another. Perhaps for a simpler household item, an advanced control cable may not be as necessary, but for industry standard machinery, only the best quality will do. In robotics in particular, control cables will be housed within past moving, components which are likely to twist and bend, thousands of times a day. With this in mind, your control cable needs to be built to tolerate such movement over a prolonged period of time helping your machinery to be as productive as they possibly can.

One of the many benefits of using a cable from an industrial supplier is that they have been specifically built and tested under industrial conditions. This means that they can offer guarantees to their reliability. Industrial cables require large data and transmission capacity in order to process communications effortlessly.

No one fits all when it comes to control cables and as you know, even in similar industries can produce products that can dramatically vary from each other, whether its automotive, food and drink or otherwise . This means that you’ll require a control cable with your needs in mind.

For the food and drink industry, you may want to choose a cable that won’t break down with exposure to vegetable fats and other raw ingredients. The OLFLEX® ROBUST for example, a high resistance to such ingredients, as well as hot and cold temperatures. Retaining its flexibility under all circumstances, OLFLEX® ROBUST is an incredibly versatile solution for many.

If it’s for automation robotics, the ÖLFLEX® FD provides an ideal solution, with unbeatable flexibility to prevent cable fatigue.  Its makeup has been entirely tailored to meet the high stresses of constant movement. They feature very fine wire conductor stranding with a high rate of twist to offer additional strength at the point of bending.

For mechanical applications the ÖLFLEX® POLYURETHANE Cables offer the highest immunity to mechanical and chemical damage. Tear, tangle and hydrolysis resistant – it is the strongest control cable of its kind.


2016 Industrial Manufacturing Trends

Production RobotsIndustrial manufacturing is finally recovering from the recession that hit the UK back in 2001 and 2008. With growth comes new technology in emerging markets. The consumer and businesses in general are demanding new technology in the process of moving forward with becoming more efficient with what each provider does. Undoubtedly, technological advances are being adopted to keep up, demanding improved automation engineering and superior automation cables for flawless results.

Some of the trends within the industry for 2016 are:

Everything is Connected – The ‘internet of things’ is certainly coming into play as more connected items are coming onto the market. From communication to automotive, we see a future of everyday objects being seamlessly connected to offer more accurate results from devices. Not only in production itself, manufacturing plans are using the internet to send and receive data, improving the efficiency of production. An example of this is the Stanley Black & Decker plant in Mexico. Through implementing WiFi integrated networks, Black & Decker were able to see ‘real-time’ results of production lines. The implementation resulted in a 25% increase of overall equipment effectiveness which demonstrates how technology can improve labour orientated production.

3D Printing – Still in its very early stages of implementation, manufacturers are adopting 3D printing as a means of building product prototypes quickly as one single piece of material. In the new stages of product development the time to create a product (and each of its structured parts) has been known to be a lengthy process in the past. Now, manufacturers can build multiple product examples in a fraction of the time it would take to build moulds, source suitable materials, etc. It has proved to be a solution to manufacturers who need specialised parts. BAE Systems for example, have used 3D printing to create a critical plastic part for a regional jetliner in the past.

Robotics – Robotics are increasingly being employed to support labour workers. Particularly in the automotive industry, robots are able to carry out what might be considered too strenuous for normal labour production with intricate detail. It assists well in production that required a very high standard of quality control or during production that might impact the health and safety of workers.

Augmented Reality – As computer vision and IT becomes more intelligent, it has been harnessed to make manufacturing environment more intelligent with it. Real-time data can easily be used to make all processes more efficient. Complicated machinery is able to provide its own operational training and breakdown recovery to the user through video clips. It allows for less physical demand and intervention by the user and encourages a safer working environment.


What does your cable gland do and why do you need it?

cable glands

Cable glands are a type of mechanical entry device that will ensure that two connections are securely joined to create a fully functioning application. An example of this would be a connection between a generator and a pump, which is known worldwide for aptitude and affordable conduits.

When it comes to cable glands, it’s important to outline just how long it needs to last and what purpose it serves. Long lasting glands see you through the distance, ensuring that you are looking into the strongest materials. Should you need a temporary solution, smaller, easy to attach types are available, ensuring you are working perfectly.

The protections of your connections are important for moisture protection, along with dust defence that can have influence on connections quality. Cable glands will ensure that your application is working at its full holding force that will allow you to regulate pull.

Two of the most commonly used materials to make these cable glands include stainless steel, nickel plate among a host of other heavier weight materials. Different cable glands are suited to different applications, dependant on the weight and force of your process’ workload. It’s important that you use a gland that has good connection, able to withstand requires pressures as well as internal interference.

A quality supplier of cable glands can ensure that you meet your requirements even down to the smallest detail, adjusting your needs with particular regards to housings, inserts, contact and cable glands.

Extremely helpful when it comes to ensuring health, hygiene and safety, they can be a huge asset to electrical power, telecommunication and control cables. Versatile and robust products will ensure a single gland would last for many years, even under strenuous conditions.

Lapp UK are a firm that can provide you with the perfect cable glands for your application, ensuring that you are ready to go within your connection needs.


The difference between circular and rectangular cable connectors

cable connectorsWhen it comes to cables, everything can be a bit overwhelming. Thankfully when you look for it, there is a whole range of information available at your fingertips. While there is much available for your personal reading, sometimes things are best left to the experts, so depending on the difficulty and your ability, you’ll have to decide what’s best. Here we will address the common difficulty in understanding the difference between different types of cable connectors available for your use.

Having the wrong connector in operation is not only a time consuming and costly problem for you, but also incredibly disadvantageous to business.

Circular Connectors

The most widely used cable connect is of course the circular one. While it is hugely common, the rectangle type is also, making it sometimes difficult to understand why there is a need for these two different types.

The circular connector head is especially useful when it comes to an application that uses servo motors and harnessing. While dependent on your working environment, you should use a supplier that will be able to assist you with any information or requirements, as they are in the position to give you accurate advice on all things cable.

Before purchasing a circular connect, you should understand its durability quality and decide if it is fitting with the application it is about to be deployed into.

Rectangular Connectors

Considered for slightly more heavyweight applications than the circle version, the obvious distinguishing feature is of course the shape. You will primarily find the rectangular versions in processes where there is a greater danger threat to the cable. This could be through human error, hazardous interference or elemental conditions having an effect.

The fact that rectangular head connectors are less commonly seen is due to the fact that they are used in more industrial environments, whereas the circular connector is used across many household appliances.

Before plunging into the world of cabling and connecting up your applications, it is always advisable to consult the cable experts at organisations such as Lapp, as they are able to offer sound advice that keeps things efficient and moreover, safe.

Solar Connectors

A relatively new addition to the cable connector scene, the solar connectors are set to grow significantly with the embracing of solar energy. Somewhat once seen as a gimmick, the solar energy demand is growing significantly, and expects to reach the point where at least a house on every road will be seen to have a solar panel on their roof.

To achieve the best performance from your solar energy, the most effective transmission of the power is necessary. If your applications are constantly exposed to heat as many are, it will be totally worthwhile to engage in some preventative and protective strategies in the form of suitable connectors.



Image by ‘shieldconnectors’ / Licence


Industrial or Commercial Cable Connectors?

cable connectorWhen it comes to choosing cable connectors you will be tasked with understanding the different types available to you. Put simply there are two main categories when it comes to cable connectors: industrial and commercial.

Cable connectors are vital for undertaking the simple task of connecting cables to its source. There can be a huge number of differences in the usability and adaptability between these two large groups of cable. After a simple look around your house, you’ll quickly come across many products and appliances that employ cable connectors. You sound system, games console, television and satellite box are all examples of everyday appliances that use this type of connector. Without these, you wouldn’t be able to enjoy these important living devices.

Games consoles from the 90s to the 00’s used a SCART cable – now replaces by the HDMi. This innovation allowed visuals to be carried from the console to the television. RGB cables would carry into the SCART connectors. While these cable connectors are incredibly important and put into perspective how common they are across life, they are by no means suited to take on more robust applications.

Industrial cable connectors are not as widely thought of by your average person. That is because they don’t have daily interaction with the use and installation of such industrial products. Industrial versions are excellent pieces of equipment, which cannot be replaced by their famous commercial counterparts.
Robust cable connectors can be made from hugely durable materials, allowing them to be used in the most testing conditions. Commercial connectors such as SCART will simply be unable to cope with the intensity level required by the application. Strong metals are the most resilient and are commonly used externally within a number of processes.
The interior mechanisms of an industrial cable are much more complex than that of a commercial one. There needs to be a gland, base, hood and shell at the very least that maintains a top quality product, and premier suppliers will provide you with the essentials to ensure a top quality industrial cable connector. The complexity has meant that industry has been developed to create custom cable connectors, as not all applications will fall into the industry averages, meaning firms such as Lapp have been able to develop their business services to supply a custom cable service.

The applications that industrial cables are used in are usually in rectangle or circular form, with a huge number used across engineering, manufacturing, automation and robotics, ensuring their connectivity.
Following the reading of this article, it’s clear to see that there are a huge number of differences when it comes to cable connectors, and if you should need to employ the use of them should consult experts in the field to find out what is most suited to your application.