05/19/17

Selecting the Industrial Right Cabling

industry-2147409_1280When it comes to selecting the appropriate cables and cable connectors within an industrial environment, it often isn’t as simple as just picking the strongest looking type or perhaps the one which offers the best value for money.

Cable properties vary, and many are designed for specific purposes and particular industries. When selecting cabling, you’ll need to consider the conditions they will be in, what types (if any) of chemicals they may become exposed to and what strains and pressures they may have to withstand over time.

Flexible Cables

Industrial factories which utilise automation and robotics will need to use flexible cabling within their machinery. Flexible cables can withstand constant motion, and won’t need to be replaced as often as a standard cable would in these conditions.

Safe Cables

Safety is a huge concern within factories, and so choosing cables which have a halogen-free or flame-retardant outer sheath can help to reduce the risk of potentially deadly fires breaking out.

Resistant Cables

Within industries where food and beverages are processed and manufactured, cables need to be specially designed to ensure that hygiene standards are met. Cables designed for the food and beverage industry are typically resistant to strong chemicals, as well as fats and oils. This means that they can be cleaned thoroughly.

Cables which are to be used outside should be designed to offer UV resistance, as well as resistance to wet and humid weather.

In areas where electromagnetic interference is fairly high, selecting cables which are made from materials which are resistant to interference ensures that the data travelling through can be transferred as seamlessly as possible.

Making the Investment

Investing in high-quality cables which are built to last in specific conditions means that they won’t have to be replaced as frequently, which also cuts down the amount of time repairing cables – not to mention the costly downtime which occurs when cables are broken or damaged.

 

04/18/17

Robotics Which Are Helping the Elderly

hospice-1821429_1280The integration of robotics into our society has been a constant theme in television, books and even in our news – producing very mixed feelings within the population.

Many are excited for the futuristic changes that are taking place, however others are a lot more wary about accepting the use of robotics for manual tasks.

If you still need convincing about the benefits of robotics, you might be interested to hear that some companies have specifically designed robots in order to help people live life with more ease, where it would otherwise be a challenge for them.

ASIMO was released by Honda last year, and if you’re not already familiar, is a humanoid robot which has been used for a variety of purposes, and especially to assist elderly people.

Affectionately known as ‘Carebots’, these robots are being developed and programmed to turn off lights and get food for elderly people who would typically struggle to do so themselves.

An alternative humanoid robot brand, known as Robobear was designed to help transfer seniors from a bed to a wheelchair. The Robobear can also carry out tasks such as helping patients to stand, as well as turning them over in bed for comfort. This is especially helpful for caregivers, who may struggle to lift their patients throughout the day.

The sales for care giving robots are set to increase exponentially over the next few years, with many countries investing significant funds into them. When it comes to caregiving robots, safety and reliability is paramount. Every part of the robot must be built to last, including all the cables within.

Robots often contain cable harnesses within them in order to keep the cabling tidy, as well as allowing more room for them to move as freely as possible. A cable harness assembly binds groups of cables together, typically with an outer sheath. An outer sheath made from a tough and durable material protects the individual cables within, offering increased reliability.

If robotics are made to be as safe and as reliable as possible, the future of robotics could certainly be a positive one.

03/13/17
Cable Harness UK

Lapp: Cable Harness UK Suppliers

Cable Harness UKSelecting bespoke cable harness UK supplier can make a world of difference when it comes to cable harnessing solutions.

A tailor-made cable harness will be made to fit to your specific size requirements, whilst also being crafted from materials which suit the environment they are intended for.

Cable harnesses can be customised right down to their colour, which can be very useful for making important cabling easier to identify. There is a wealth of options when it comes to cable harness design, and a good technician will guide you through the process.

With a bespoke cable harness technician, you’ll be included within the manufacturing process. You’ll be able to have input throughout the design process, prototypes and the final product, before it’s installed within a factory or similar setting.

Cable harnessing is a practical and incredibly efficient option within industrial environments which use a vast amount of cabling. Harnessing can be found within a range of both industrial and domestic applications, including car systems and televisions, right through to automation machinery.

Cable harnesses can help to make an industrial environment safer for the workers within. A large majority of workplace accidents are caused by slips and trips, and as many of us are already aware through experience, cables can be a huge risk factor when it comes to tripping over.

Cable harnesses also act to make an environment safer through protecting fragile cables. Often, cable harnesses comprise of an outer sheath made from a tough material. This material acts as a protective layer for the cables within, protecting them from abrasions, high temperatures and otherwise harmful liquids.

When cabling is tidier, it makes a factory easier to clean. Industrial environments which have to follow strict hygiene standards require regular cleaning within factories. Fewer cables make the task faster and likely a lot easier.

A cable harness assembly can also save you time in a number of ways. Since cables are protected with a harness, it means they’re likely to have a longer lifespan. This reduces the amount of time taken to repair cables throughout the year.

A cable harness reduces the amount of cables going into machinery and other areas within a factory. Fewer cables means less explaining when it comes to training new employees on how and where to install each cable.

Cable assemblies also make it easier and quicker to identify faults; subsequently reducing the amount of downtime should anything happen to malfunction. Downtime can be costly, and so an initial investment within a high quality cable harness is likely to save you money in the long run.

Cable harnessing within machinery and robotics allows them to move more freely. When robotics can move as freely as possible, their efficiency is increased.

02/28/17

Cable Connectors For Robotics & Automation

Cable Connectors

Credit: Guinness World Records

We’ve seen countless films about robots taking over the planet, but with the ever-increasing advancements in technology, could this become a reality? Perhaps not in our near future, but there is one robot which has been taking over the game of ping pong, and have even entered the Guinness World Records for it.

The robot, named Forpheus, was created by the Omron Corporation and can hold a ping pong paddle and play against humans, as well as teach them how to play. It uses its AI to determine the ability of the opponent, and uses vision sensors to keep track of the ball across the table. It also contains a movement sensor which focuses on the movement of the human player.

Cameras are also used to keep track of the ball, at an impressive rate of 80 times a second. The robot can also speak, saying encouraging things such as “Good job!” to its opponent.

Robotics often require cable connectors in order to function. Servo motors are used within robotics to control and regulate the motion of the parts, and require connection via cable connectors.

It’s not just AI robotics which utilise servo motors in order to control their movements. Within industrial applications, servo motors are used to control robotic arms which are responsible for tasks within manufacturing and packaging industries.

Servo motors are typically quite small, yet are incredibly effective for allowing precise control of positions and movement. Robotics within manufacturing industries that carry out complex or intricate tasks benefit greatly from the use of servo motors, due to the level of motion control that they provide.

Constant motion is essential for robotics within manufacturing industries, and so therefore the cable connectors need to be of the utmost reliability to keep up with the demand. It is because of this that the Lapp Group has created the EPIC range of circular connectors, which are specifically designed for servo motor purposes.

These cables offer high chemical and corrosion resistance, as well as being able to withstand temperatures ranging from -40°C to +125°C, making them appropriate for even the harshest of industrial conditions.

01/23/17

Hygienic Cable and Cable Glands for the Food Industry

cherries-1517973_1280Automation within the food and beverage industry undoubtedly comes into contact with a range of liquids and chemicals on a daily basis.

Whether its strong cleaning chemicals or oils from the foods being processed, the cables connecting the machinery need to be designed and crafted to withstand these often harsh liquids.

Thankfully, there are cables that exist for this very purpose. A hygienic cable will be resistant to potentially harmful microbes and bacteria, as well as possessing a number of additional beneficial properties.

Factory contamination of food and drink products can lead to the public becoming ill, as well as expensive product recalls. Bacteria can quickly accumulate on foods in conditions which are not completely sterile, especially food products which are particularly perishable.

Some strains of bacteria, such as E. coli and Salmonella can be potentially life threatening, and can be found and spread from raw meats. If food processing machinery is not thoroughly disinfected, this bacteria has the chance to accumulate and be passed onto a number of product batches along an assembly line.

As well as being resistant to microbes, hygienic cables are typically resistant to harsh chemicals. This is essential for cabling within the food and beverage industry, as the machinery used within the factories requires extensive and regular cleaning.

Cables which are not resistant to strong chemicals can quickly become damaged, which can lead to costly halts in production, and well as the risk of a fire occurring. Strong bleaches and other cleaning solutions can degrade certain materials over time, and so a tough polyurethane sheath on cables offers a good resistance.

These cables are typically resistant to contact with both animal and vegetable oils and greases, making them much easier to clean. The Lapp OLFLEX range of hygienic cables also possess a good resistance to ammonia compounds and bio-gases.

Ammonia is one of the most common chemicals found within cleaning solutions, within both households and industrial environments. Bio-gases are produced from the breakdown of organic matter such as food waste and plants.

With the constant need for strong cleaning chemicals on the machinery within food processing, a cable which has chemical resistance is just as important as its hygienic properties.

The use of hygienic cable glands is also essential for the machinery within food industries. Cable glands attach to, and secure the end of cables to their corresponding equipment. These cable glands, like every other part of the machinery, also need to be regularly cleaned in order to avoid contamination occurring.

The traditional cable gland design features grooves which can easily gather dirt and grime, which can be a potential hazard for certain industries. A specially designed hygienic cable gland will typically consist of no gaps, outer threads and edges. This makes the regular cleaning process much easier, as well as quicker.